The ELEX profile has been manufactured since 2006 in Krasnodar at a new plant owned by Yug-Profile-Systems LLC. The production lines for profile systems are equipped with German extruders MAFFEI, WEBER and KRAUSS. Thanks to the introduction of automatic control over the mixture recipe, the plant began producing plastic with characteristics that fully comply with European quality standards. began the production of components for window assembly with one economy class system and later expanded the range. Today in Krasnodar they produce two types of profiles with different installation depths and number of chambers, as well as PVC window sills.
ELEX profile systems
A distinctive feature of the profiles of this brand is their compliance with A-class. This means that the thickness of the outer walls of the systems is 3 mm. This size is sufficient to increase rigidity and extend the service life of ELEX windows. The recipe for the mixture for extruding Elex profiles was developed by the German company IKA. To improve the properties of plastic, the Krasnodar enterprise uses the harmless stabilizer CaZn. Properly selected elastomer modifiers increase the strength of welded joints between individual profile elements. For all ELEX systems it is 1420-1431 N, which significantly exceeds the requirements of GOST 30674-99. In addition to these advantages, it is worth highlighting the important advantages of all products:
- plastic remains hard when heated to 87 °C;
- profiles do not crack from impacts in the cold;
- PVC does not turn gray or yellow in the sun;
- the linear dimensions of structures change when heated in full accordance with GOST standards;
- Windows made from Elex profiles are resistant to mildly aggressive chemical attack.
Elex plastic windows last about 40 years. Thanks to the use of a special recyclability modifier, plastic products are recyclable and can then be used for secondary PVC extrusion. Regardless of the type of system, ELEX profiles are equipped with two sealing contours, which are quite sufficient to ensure tightness. PVC window has a snow-white color and a glossy surface. It can withstand thermal effects of 150 °C for up to half an hour. At this temperature for 30 minutes the profile does not swell, delaminate or crack.
The plant in Krasnodar is additionally equipped with the Italian WPR line for single- and double-sided lamination of profiles with “Golden Oak”, “Mahogany” and “Dark Oak” films. With exactly the same decors, the company produces plastic window sills for completing window blocks.
ELEX profile available
won the sympathy of buyers of its products, not only in its native Krasnodar region, but throughout the entire territory of our Russia. The use of innovative technologies, modern (including Russian) equipment (in no way inferior to foreign ones), compliance with the most stringent requirements in relation to manufactured products, as well as to purchased raw materials for these products. All this allowed the PROFILE ELEX trademark to take its rightful place in a number of other companies producing profile systems in our construction market. The products of this enterprise comply with GOST 30673-99. This GOST means that profile systems of this brand are produced with an external wall thickness of 3 mm. and belong to the highest class, class “A”. You can view the catalog of elex window sills on the pages of the ELEX window sill catalog.
In 2010, it launched the next line for the production of profiles and a set of extrusion tools. German helped her a lot with this. Its launch was dictated by the latest trends in the modern construction market to increase energy-saving indicators. This production uses extrusion tools from one of the world leaders in its field, Austrian. The new equipment produces profiles with five chambers, an external wall thickness of 3 mm, and an installation width of 70 mm. They are also classified as class “A”.
The choice of companies whose equipment the plant uses in the production of profile systems is dictated by their reliability and leading positions in the world market. Therefore, preference is given to German, “AZO”, “VIGAREX”. WEBER and KRAUSS MAFFEI extruders are installed at the plant. The profile geometry and tools are developed and manufactured by the Austrian and German VIGAREX.
- The presence of a lamination line produced by WPR (Italy) at the plant allows us to produce not only the basic (white) color of the window sill, but also very interesting colors “mahogany” and “golden oak”.
- The mixing station has its own control system and operates automatically, which increases quality control. Specially programmed control for recipe management monitors all the most important work processes: weighing, dosing, batching, transferring mixtures to silos.
- High-quality raw materials and a developed mixture recipe used in the release of PROFILE ELEX are the undeniable advantages of the brand. The mixing formula was developed by Germany and consists of six components.
- High-quality raw materials of foreign or Russian origin coming from supplier companies (the plant has direct contracts) reduces the cost of manufactured products.
Prohibitions on the use of chemicals
Now, in the world, the issue of banning the use of certain chemical compounds in the production of various products is being raised. This is due to environmental reasons. The main such documents regulating the use of chemical compounds in the EU are considered to be REACH, and in relation to the PVC industry, also the VINYL-2010 agreement. That is why the transition to environmentally friendly production is so important for the Company. This will ensure greater safety of manufactured products. And this, in turn, will make it more widespread at the state level (availability of budget funding). It will also attract interested investors from Russia and abroad.
The European Union has invited manufacturers who use chemicals to reduce the use of raw materials. In turn, she proposed a complete ban. Brussels supported this. The relevant law must come into force by 2015. Therefore, a pressing issue in the production of ELEX PROFILE is the transition from lead salts to calcium and zinc compounds. This is a new European standard developed by the EU.
The Yug-Profile Systems trademark is guided by the experience and recommendations of leading European companies and is already introducing into its production an environmentally friendly stabilizer based on calcium and zinc.
The plant has its own quality control department. We have our own testing laboratory with the latest measuring equipment, which has passed all the relevant calibration procedures. It helps in accurately determining the geometric and physico-chemical data of profile systems. A high system of the quality control department allows us to ensure incoming and acceptance inspection of raw materials, materials, and manufactured products. All tests are carried out both in the laboratory and in production. Ready-made profile systems are also tested in independent research centers accredited by the state. These actions of “openness” of the plant are a guarantee of high quality control of manufactured products. Contributes to their promotion in the Russian construction market. Makes it more attractive for public and private financial investments.
- People's plastic
- Production of PVC window sills
Profile ELEX Classic (Eleks)
ELEX is a PVC profile that, despite its small installation depth (58 mm), has good thermal characteristics.
The energy efficiency of the systems makes it possible to assemble warm 3-chamber windows from them. Taking into account the location of the plant, such structures are best suited for glazing premises in the south of Russia. However, provided that fixed and active sashes are equipped with energy-efficient double-glazed windows, which you can learn more about at OknaTrade, products made from 3-chamber Elex profiles can be used in other regions. The Elex profile, the characteristics of which make it possible to assemble door blocks, is actively used in the manufacture of entrance groups. Such structures can be equipped with both internal and external opening doors. In addition, 3-chamber systems are suitable for assembling frame windows without mullions with a higher light transmittance. To facilitate installation and improve the quality of installation, 58 mm frames are additionally equipped with a stand profile. To reinforce all types of structures made from profiles of this series, durable steel liners with a wall thickness of 1.5 mm are used.
Technical characteristics of the “ELEX” profile
The 3-chamber system of the Eleks metal-plastic profile, like the 5-chamber system, is manufactured in strict accordance with GOST - 30673-99, which excludes any simplification of materials-saving technologies. A number of characteristics that distinguish ELEX from other systems provide additional advantages when choosing.
- thermal conductivity class A (1.1 m2C/W for 3-chamber and 0.92 m2C/W for 5-chamber systems);
- 3-chamber system 58 mm wide and 5-chamber system – 70 mm;
- the thickness of the outer walls of both profile systems is 3 mm;
- maximum possibility of using (thickness) glass unit 40 mm;
- high reliability of welded corner joints, impact resistance and precise geometric dimensions.
Profile ELEX Classic 70 (Eleks Classic 70)
The Elex window profile with an installation depth of 70 mm is a universal standard-class system for assembling windows that can be used almost throughout Russia. The exception is the northern regions and other areas with very harsh winters. The ELEX 70 profile is compatible with several additional elements, which are also produced at the plant in Krasnodar:
- pipe with adapters;
- expander;
- mini connector;
- structural reinforcement;
- corner connector.
Thanks to the presence of such components, ELEX window profiles are used in the assembly of hermetic structures with complex geometries. These systems with an installation depth of 70 mm can be used for glazing bay windows, as well as for the construction of winter gardens. Rigidity and the ability to maintain the correct geometry of shapes allow Elex windows to be installed on the upper floors of high-rise buildings.
Features of Elex window systems
Despite the general similarity with other window metal-plastic profile systems, “ELEX” profiles have some features that significantly distinguish them from others for the better. First of all, it is worth mentioning environmental friendliness.
Caring for human health is one of the priorities of the plant for the production of PVC windows. A special production technology is based on the use of a calcium-zinc stabilizer. In addition, Elex profiles can be used equally well for glazing any buildings, both domestic and industrial.
- Greenline technology guarantees environmental safety; it contains no lead;
- The beautiful glossy snow-white surface creates an attractive appearance;
- Universal - suitable for glazing buildings for any purpose;
- Strict compliance with Russian and international quality standards.
Articles on the topic:
◾Blind window
◾Triplex glass unit
◾Folding windows
Comparative table of parameters of ELEX profile systems
To choose a profile from the Elex systems that is optimal for assembling windows with certain characteristics, you need to compare the parameters of the two systems. This will save money when ordering and avoid mistakes. When choosing, you need to take into account that windows not only retain heat, but also reduce noise levels. The thicker the profiles and double-glazed windows, the quieter it is in the interior.
Profile system | Installation depth (mm) | Number of cameras | Maximum thickness of double-glazed windows (mm) | Heat transfer resistance coefficient with reinforcing liners (W/m²×°C) |
ELEX Classic | 58 | 3 | 32 | 0,71 |
ELEX-70 Classic | 70 | 5 | 40 | 0,82 |
Advantages of the “ELEX” profile
The special production technology of ELEX profile systems and the most modern equipment used for production guarantee impeccable quality and significant advantages compared to other well-known plastic profile systems.
- Ideal geometry;
- High degree of impact resistance and ductility;
- Reliability of structures and their durability;
- Possibility of installing an anti-burglary system;
- High level soundproofing and thermal insulation;
- Environmentally friendly - does not contain lead;
- Aesthetic appearance – spectacular gloss gives the profile a special status look.
Manufactured products are regularly subjected to the necessary technological tests to ensure compliance with all quality standards.
Reviews about Elex profile
Buyers who prefer reasonable savings have long appreciated the ELEX profile, reviews of which confirm the optimal price-quality ratio.
Windows assembled from these systems, provided the correct profile series is selected, can protect against cold and noise. Sergey Dmitrievich Shulgin (retired):
“
I ordered Elex Classic 70 windows 3 years ago. They were recommended to me by my son, who had previously “tested” the windows in his apartment. I first wanted to save money and order windows from a 3-chamber system of the same brand, but the consultant at the company dissuaded me. He said that since our winters are cold, it’s better to play it safe, and advised us not to change our minds and choose a 70 mm system that allows us to install warm double-glazed windows. The recommendations of my son and a specialist ultimately helped me save on heating and maintain a temperature of 22-24 °C all winter.” Vadim Ivanovich Blyuminov (window installer): “In the last few years, clients of our company often order the Elex profile for window assembly, reviews of which are 97% positive.
A small percentage of those dissatisfied with the quality of new windows are themselves to blame for the problems that arise. Some buyers still skimp on fittings or reinforcement, which causes the sashes to leak. The 5-chamber Elex profile itself, thanks to high-quality plastic, behaves excellently, and experts have no complaints about it.” So that buyers can evaluate the ELEX profile, the company’s official website has made available information on the results of laboratory tests of the systems. The provided documents confirm the compliance of the products with domestic GOST standards, which were developed taking into account German standards.
Image source – ELEX official website