The deeper the processing of raw materials, the higher the margin and the greater the income of the manufacturer. The result of deep processing of quartz sand is not glass, as is commonly believed, but a double-glazed window. It is no coincidence that glass is made all over the world, and the production of double-glazed windows for PVC windows for export is concentrated in several of the most technologically developed countries.
Double-glazed windows: price, types, description
Double-glazed windows are the main element of glazing, which is used as part of window and door units, as well as when creating facades.
Double-glazed windows are the translucent part of window and door units, which can have different optical and thermophysical characteristics depending on the technical requirements for the building being used. The main advantages of double-glazed windows include high noise insulation and thermal insulation properties, long service life, and a large selection of special glass. Structurally, double-glazed windows are a rigid, sealed structure consisting of two (single-chamber) or three (double-chamber double-glazed windows) glasses.
The cost of specific orders depends on several parameters that the customer chooses:
- type of double-glazed windows (single-chamber or double-chamber)
- glass size
- special properties of double-glazed windows (impact-resistant, heat-saving, tinted, with decorative layout).
Our production capabilities allow us to realize any of your ideas, taking into account the desired shape, color, and other important characteristics.
You can order an exact cost estimate by filling out a special form on our website. Our specialists are also ready to give you qualified advice around the clock if you request a call back.
Basic price list
We have individual terms of cooperation depending on production volumes. Want to know your price? Please indicate the size and number of double glazed windows required.
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The largest companies producing double-glazed windows for PVC windows
JSC Russian Double-Glazed Windows
JSC Russian Double-Glazed Windows
+7(495) 994-52-97 https://zaoruspak.ru/
Company products:
- Layout
- Triplex
- Strained glass
- I-glass
- Tinting
- Non-rectangular double-glazed windows
Price. Prices are current as of 08/01/2015.
| Glass unit thickness (mm.) | Product cost up to 0.3 sq.m. (RUB\pcs.) | The cost of the product is from 0.3 to 2.0 sq.m. (rub/sq.m.) | The cost of the product is from 2.0 sq.m. (rub/sq.m.) |
| Single chamber | |||
| 4x12x4=20 | 290 | 930 | 1130 |
| 4x14x4=22 | 300 | 940 | 1140 |
| 4x16x4=24 | 310 | 950 | 1150 |
| 4x18x4=26 | 320 | 970 | 1170 |
| 4x20x4=28 | 330 | 990 | 1190 |
| 4x22x4=30 | 340 | 1010 | 1210 |
| 4x24x4=32 | 350 | 1030 | 1230 |
| Double chamber | |||
| 4x6x4x6x4=24 | 440 | 1360 | 1660 |
| 4x8x4x8x4=28 | 450 | 1380 | 1680 |
| 4x10x4x10x4=32 | 460 | 1400 | 1700 |
| 4x12x4x12x4=36 | 480 | 1440 | 1740 |
| 4x14x4x14x4=40 | 520 | 1480 | 1740 |
| 4x16x4x16x4=44 | 560 | 1520 | 1820 |
| 4x18x4x18x4=48 | 600 | 1560 | 1860 |
| 4x20x4x20x4=52 | – | – | – |
| 4x22x4x22x4=56 | – | – | – |
| 4x24x4x24x4=60 | – | – | – |
LLC Company Profsteklo-M
LLC Company Profsteklo-M
+7 (495) 786-36-86 https://www.profsteklo.ru/steklopaket/
Company products:
- Double-glazed windows
- Triplex
- Cut glass
- Installation of protective and tinting films (tinting)
- Bulletproof glass (armored glass)
- Bulletproof structures (armored structures)
- Shockproof glass
- Break-resistant glass (anti-burglary glass)
- Aluminum structures (windows, doors, partitions, facades and stained glass windows)
- Tempering glass
- Processing the edges of glass, triplex (grinding, polishing, bevelling)
- Drilling holes and cutting technological cuts
- Production of exclusive glass products (glass cubes, glass floors, etc.)
Price list not available
Eurofacadeservice LLC
Eurofacadeservice LLC
Phones1
+7
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https://www.eurofasadservis.ru/
Production of the company:
- Double-glazed windows
- Aluminum structures (windows, doors, facades)
- PVC windows
You can find a large number of Russian companies producing double-glazed windows for plastic windows in our catalog, in the section Components for PVC windows
Single-chamber double-glazed windows
The standard thickness of single-chamber double-glazed windows is 24 mm. Such a double-glazed window is a sealed structure of two glasses, between which there is an air gap. The production of single-chamber double-glazed windows can be carried out using special glasses (including shockproof glass, as well as spy glass).
| Name | Formula | Price, rub./m2 | Notes |
| TRANSPARENT | For frames 18-20 + 80r, 22-24 + 100r | ||
| SINGLE CHAMBER | 4+16+4 | Product prices | Package thickness from 14 mm to 36 mm |
| 5 mm | one glass 5 mm to the price with/pack | ||
| 6 mm | one glass 6 mm to the price with/pack | ||
| any | For sizes over 2,250x1,605 mm |
The fourth stage of double-glazed window manufacturing is primary assembly.
After a sealed butyl coating is applied to the spacers, the glass unit is pre-assembled, which includes attaching prepared and cleaned glasses with spacer frames on which a sealed layer is applied. The color of the butyl coating at this stage should be perfectly black. If white marks are found on the coating, this means that the coating was touched by hand (when covering manually with butyl tape, the work must be carried out using gloves specially designed for this purpose) or the glass was not washed sufficiently. The technology provides a so-called “soft” coating of the glass surface, which is unstable to environmental influences. The surface of the glass with a “soft” coating is the side that is inside the glass unit chamber. It is necessary that even at the stage of glass cutting, the surface on which the butyl coating will be applied should be ideally cleared of the “soft” coating so that the butyl adheres tightly to the glass, which will ensure complete sealing and will not damage the glass surface. At the same time, on the outside of the glass unit the cleaned surface must be invisible so that the appearance of the glass unit does not deteriorate.
After preliminary assembly has been completed, the glass unit is sent under a press, which compresses it for final fixation. The glass unit must remain under the press for some time so that the butyl coating penetrates the top layer of the glass surface to ensure a reliable seal.
As a rule, to ensure that the glass unit does not collapse during the assembly and installation process, the edges of the glass are ground before the initial assembly stage.
Double-glazed windows with "Spy" type glass
Such double-glazed windows are made using “mirror” glass “Spy”, the use of which allows you to limit visibility from the street during daylight hours, as well as to observe a more illuminated room from a less illuminated room, while remaining invisible through the glass. In the case of external glazing, such glass is tempered.
In addition, special glass of other types can be used in the production of double-glazed windows, including painted and reflective glass for glazing facades from such manufacturers as San Gobain, Pilkington, Guardian, Glaverbel, Euroglass, Saratov Institute of Glass.
is one of the few companies producing double-glazed windows with such glass. Their maximum dimensions are 2400 x 1500 mm.
| Name | Price, rub./m2 | Notes |
| Vacuum spraying | Product prices | 1-room / 2-room max 2 500x1 600 arr. No. M 2-5; “Shp” + 50 rubles to the price |
| Bronze | 1-room / 2-room max 2500x1600 mm, Russia | |
| Sputtered bronze | 1-room / 2-room max 2 500x1 600 arr. TM Br No. M 2-5 | |
| Tinting film | 1-room / 2-room Film made in USA |
How to join the club of companies producing double-glazed windows?
A factory for the production of double-glazed windows is by no means something that is beyond the reach of the average Russian businessman. Experience of such enterprises as APK (https://apk-okna.ru/) (St. Petersburg), Biplan (https://biplanplus.ru) (Kursk), Euroglass-Techno (https: //www.uralglass.com) (Sverdlovsk region) shows that efficient and profitable production can be created not only in the capital and not only through an exorbitant injection of investment.
Cutting sheet glass with a software-controlled cutter
What is the reason for this factor?
The fact that the production process of double-glazed windows is automated and can be based on a production line that does not require numerous and highly qualified personnel for its maintenance. For example, when using lines of the Czech production of JSC Sklopan Liberec or the Italian Cieffe Forni Industriali SRL, manual labor is reduced to loading components for the production of double-glazed windows and unloading the finished product.
Yes, imported lines are expensive, but buying domestic equipment (for example, from OJSC Steklomash (https://www.steklomash-orel.ru/ Orel) or CJSC Nakal (https://www.i-mash .ru/predpr/2116 Solnechnogorsk) you can meet the amount approximately equal to 10 million rubles.
Impact-resistant double-glazed windows
Double-glazed windows made using anti-burglary and impact-resistant glass are usually used for glazing the first floors of hotels, office buildings, shops, etc. Due to their increased strength, such double-glazed windows acquire anti-vandal properties during production. How strongly they will be expressed depends on the impact resistance class of the glass.
uses glass of classes from P1A to P5A according to GOST 30826-2014. Additional advantages of such double-glazed windows include increased sound insulation - up to 36 dB.
Front impact-resistant glass can be supplied in either a tempered, painted or laminated version.
| Name | Formula | Price, rub./m2 | Notes |
| Strengthening film | 6 pl+16+4 | Product prices | |
| Strengthening film | 4 pl+16+4 | ||
| Triplex + Hardening | 6.4+12+6 zk | ||
| Complex shape | Any non-rectangular |
The second stage of double-glazed window manufacturing is glass washing.
At this stage, the cut and prepared glass is washed using special brushes located inside the washing machine. Demineralized water is used to wash glass. To ensure that washing does not cause any damage to the glass surface, it is necessary to use bristles of a strictly defined stiffness. Many characteristics of the future double-glazed window depend on the correct stage of washing the prepared glass. Previously, washing was done by hand, which significantly deteriorated its quality. When washing glass, the use of detergents is not recommended. One of the main conditions for a high-quality double-glazed window is the tight adherence of the sealant to the surface of the glass, and manual washing breaks the tightness of the coating and, accordingly, deprives the double-glazed window of its high characteristics.
Double-glazed windows with decorative layout.
The decorative layout on the double-glazed windows allows you to imitate window sashes. Its use is especially important in individual construction, as well as in the implementation of individual projects. The layout can have different designs. presents the following color solutions:
- white,
- gold,
- brown,
- imitation of various types of wood.
The layout width can be 8, 18 or 25 mm. As a rule, decorative layout is used in double-glazed windows of complex shapes, for example, round or arched.
| Name | Price, rub./m2 | Notes |
| White 18 mm | Product prices | Per linear meter |
| White 26 mm | Per linear meter | |
| Brown/double-sided | Per linear meter | |
| White, gold 8 mm | Per linear meter | |
| Double-glazed windows with an area of less than 0.3 sq.m are calculated as 0.3 sq.m | ||
| Volume discounts (valid with 100% prepayment) | ||
The fifth stage of double-glazed window manufacturing is the final stage
After processing the glass unit with a press, the side parts of the glass unit are coated with a second layer of sealant, which is designed to accurately preserve the primary geometry of the glass unit during its subsequent operation. For this, polyurethane, silicone or thiokol sealants are used. At the same time, the temperature in the production room where double-glazed windows are manufactured must be no lower than +16C and no higher than +25C; air humidity is not higher than 50%.
Thanks to the high-quality production of double-glazed windows, without violating technology and standards, we get a truly excellent product that complements and improves the characteristics of the window profile. When installing high-quality double-glazed windows, your plastic windows will perfectly protect the room from cold and noise, and also serve as a wonderful decoration for your home. After all, glass is a reflection of the outside world, and what it looks like is how you will see the world that surrounds you.
