Installation of PVC windows is a multi-stage production operation that requires compliance with many nuances and regulatory requirements.
The enclosing structure must ensure proper energy efficiency of the room, eliminate drafts, the spread of bacteria and the formation of mold.
To seal installation gaps after mechanical fastening of the window structure, polymer sealants based on silicone, acrylic or polyurethane are used. One such material is liquid plastic.
What kind of material is this for plastic structures?
Liquid plastic adhesive is a unique polymer composition designed for sealing joints between the PVC frame of a translucent structure and the opening in the outer wall.
This substance allows you to achieve the following results :
- Used as diffusion cold welding to join plastic parts.
- After application and polymerization, it forms a smooth, uniform surface that does not stand out from the general PVC construction material.
- The chemical composition includes the same components as a standard plastic window profile.
Liquid plastic is supplied to the market in transparent or white form, is a one-component composition, and polymerizes upon contact with atmospheric air.
Compound
Liquid plastic is a complex polymer compound, the synthesis of which uses the following basic components :
Polyvinyl chloride compound, identical in composition to standard plastic.- Cyanoacrylate is a substance that gives structure and strength to the product after hardening.
- A thermoplastic polymer designed to store a substance in a viscous form.
- A hardener that reacts with atmospheric molecules to cause rapid polymerization.
There are household and professional varieties of liquid plastic glue. The compositions used by installation teams are supplied in two-component form, with hardeners. Depending on the concentration of the adhesive composition, the master has the ability to independently regulate the degree and speed of polymerization of the liquid substance after application.
Purpose
Liquid plastic is used in the following types of construction, installation and repair work :
- When fixing auxiliary elements of PVC framing frames for translucent structures - window sills, slopes and other framing elements.
- For sealing seams between homogeneous plastic elements when they are joined in a plane or in an orthogonal direction.
- If necessary, install decorative elements for framing the window structure on both the front and interior sides.
Liquid plastic often replaces standard silicone or acrylic sealants, which protect installation gaps from moisture, dust, and solid pollutants from the atmosphere.
Restrictions on use
Small parts of windows and other small plastic products are set almost instantly. To glue larger items, you will have to wait a longer time.
There are some restrictions on the use of the Cosmofen liquid plastic series:
- if the products will constantly be in contact with a large volume of water, regularly getting wet, it is better to choose other means (liquid plastic can only withstand periodic contact with moisture);
- parts that are too porous should be pre-coated with special products; Cosmofen adhesives should not be used immediately;
- Aluminum products must have special coatings, otherwise the quality of the seam may decrease;
- use on polypropylene, PET can lead to a decrease in the strength of joints;
- if the surfaces have different thermal expansion, there is a risk of liquid plastic peeling off in the future.
Specifications
Regardless of the manufacturer, pricing policy, glue volume and other parameters, all types of liquid plastic have similar technical characteristics :
- The volumetric mass of the substance ranges from 990 to 1100 kg/m3.
- Depending on the chemical composition, it can be supplied in liquid or viscous form, which determines the ease of application and the degree of penetration of the substance into hard-to-reach places.
- It is characterized by an increased rate of polymerization - it begins to hold its shape without the possibility of adjustment within 2 - 6 minutes after application.
- The strength gain after application lasts no more than a day until the composition is uniform with the main plastic element.
- When using liquid plastic, special attention should be paid to the ambient temperature. Optimal parameters are from 20 to 25 °C. At temperatures below 5 °C, it loses its physical and mechanical properties, and the hardening of the substance practically stops completely.
- When working with liquid plastic, care must be taken to ensure there is no excess humidity in the room. The maximum permissible concentration of water vapor should not exceed 55 - 60%.
After drying, the material should not change color. If the transparent composition begins to become cloudy, this indicates poor surface preparation or the presence of high humidity.
Composition requirements
When using a substance, it is subject to a number of technological and operational requirements :
High level of adhesion to plastic and other building materials.- Increased resistance to temperature changes, regardless of where the substance is used.
- Mechanical strength of the material.
- No shrinkage with subsequent crack formation.
- Absolutely waterproof.
- Resistance against exposure to weakly concentrated alkaline and acidic reagents.
- Increased rate of polymerization and development of design strength.
Each adhesive composition is produced at the plant according to pre-developed specifications , which are issued after full-scale testing of the material. When purchasing a large batch, the manufacturer provides the client with a product passport, which indicates all the maximum operating parameters. When these indicators are achieved, liquid plastic does not lose the properties declared by the manufacturer.
Advantages
- It has a composition similar to PVC. It operates on the principle of diffuse welding, when mutual penetration of the materials being bonded occurs, the joint area will have the same color and unchanged structure.
- Resistance to solar radiation, heat, light, precipitation.
- Prevents the development of rot in joints in severe damp conditions.
- High strength seam.
- Eco-friendly and safe.
- The color of the adhesive seam remains unchanged for 15 years.
- Hardens quickly.
- It seals seams well, protects against the penetration of cold and drafts.
- Does not absorb odors.
- The hardened seam does not react to detergents.
- Resistant to low temperatures.
Famous brands
Despite the fact that liquid plastic is just gaining popularity in the consumer market, many well-known manufacturers specializing in the production of sealants are already producing this material.
This creates competition among factories, which ensures quality and an acceptable retail price. Among the most famous are the following brands:
Cosmofen
Products of a well-known German company with a worldwide reputation, specializing in the production of construction adhesives for more than 100 years.
The glue of this brand is different :
- high quality;
- reliability;
- ease of application;
- durability.
Can be operated at temperatures up to 80 °C, without loss of crystal lattice rigidity. After hardening, it does not emit odors, however, it contains toxins in liquid form, which is why precautions should be taken when working with it.
Supplied in convenient tubes, average price from 300 rubles. for 200 ml. It is applied in a thin, uniform strip when extruded, which eliminates increased consumption.
Creative
Domestic analogue of "Cosmofen". Supplied in 1000 ml plastic containers, transparent or white. It is a two-component composition with a hardener , which allows the master to control the speed and degree of polymerization.
After hardening, the polyurethane contained in the adhesive forms a structure similar to a standard PVC window profile.
The cost of the product is from 1200 rubles. for two bottles weighing 1 kg.
Artline Liquid Plastic
An American brand that produces polymer compounds. Transparent color and high viscosity ensure uniform application of the substance to the margin of error. The kit includes a hardener with an instruction manual.
Characteristics:
- after hardening, retains its elastic structure;
- has increased resistance to temperature changes;
- does not crack in winter;
- does not support the development of bacteria.
Retail price starts from 700 rubles. for a plastic container with a capacity of 300 ml and a hardener in a separate container of 100 ml.
Poly Art Fast
Two-component composition from a Russian chemical plant. One of the fastest-setting adhesives in this category. It has a beige color, which is convenient to use when installing window structures of cream or ivory color.
The cost of a substance with a total mass of 640 g is from 990 rubles. for a unit. When choosing a product, you need to make sure that it is original, since a counterfeit product does not provide the proper level of adhesion and strength. Before purchasing liquid plastic, you need to read reviews from real consumers online.
Precautionary measures
Since Cosmofen glue contains cyanoacrylate, which is not entirely safe for humans when exposed directly to the body, you should follow some rules so as not to harm yourself.
1. All work must be carried out with gloves so that the glue does not get on the skin, otherwise this can lead to instant gluing of hands to things or to each other.
2. To avoid inhaling glue vapors, you must wear protective equipment: a face mask or a respirator.
3. The room must be well ventilated.
4. For people with allergies, it is better to leave this work to someone else to avoid undesirable consequences of exposure to Cosmofen.
5. Sealants are quite flammable. Using open fire near glue or smoking indoors is strictly prohibited.
Criterias of choice
The choice of liquid plastic when installing or repairing window structures is an important step to achieve the desired result. When choosing a composition, regardless of the number of components and technical characteristics, you need to consider the following nuances :
- Optimal viscosity level. The substance should not spread over the surface being treated, but at the same time, a composition that is too thick will not be able to penetrate into hard-to-reach places.
- After polymerization and complete hardening, the glue should hold its shape, not crack and have increased resistance to impact.
- High-quality liquid plastic can be painted in any color using acrylic compounds.
- After drying, the glue can be sanded with abrasive materials without losing the structure of the crystal lattice.
- The maximum polymerization period for a high-quality composition should not exceed 10 minutes.
- After drying, the liquid plastic should have a neutral odor and not release toxic toxins into the atmosphere when heated.
When purchasing liquid plastic, you should familiarize yourself with the specifics of manufacturing the product on the manufacturer’s website. As a rule, a copy of the environmental safety certificate is also attached there, which states that the composition can be used in residential premises.
Disadvantages of conventional sealants
Acrylic quickly turns yellow and is soon washed off; its adhesive properties are weak, as they peel off after 3 or 4 months, and can darken or even become moldy.
Often used siliconized acrylics absorb tobacco smoke and interact with fragrance chemicals, resulting in a bright yellow tint within a year.
MS polymers have a milky tint, but often when purchasing such sealant you can purchase a fake.
More on the topic: Flashings for plastic windows
How to apply it correctly?
To apply liquid plastic, you should contact a professional installation organization. If this is not possible, this work can be done with your own hands , provided that the following flow chart is strictly followed:
The surface to be processed must be cleaned of dust, grease and other sources of contamination.- Before applying the substance, it is necessary to inspect the surface for the absence of cleaning agent residues or lint from rags or paper towels.
- Experts recommend cleaning the surface with acetone-containing substances, which quickly evaporate into the atmosphere and do not contain greasy impurities.
- After cleaning, the surface is dried with a hair dryer until traces of moisture are completely removed.
- The tube with glue is opened, if necessary, the seal is pierced with the spike of the lid, and, in the case of using a container with a plastic cap, its tip is carefully cut off with scissors.
- The tube with the dispenser is brought to the assembly seam or crack, after which the master begins to slowly squeeze the composition out of the container.
- 1 minute after application, the substance begins to polymerize and can be smoothed out with slight pressure using a plastic scraper or fingertip. Before carrying out this procedure, it is recommended to moisten the contact surface in water to prevent sticking to the adhesive composition that has not completely dried.
Before starting to use a plastic window, you should wait at least a day, since this is the period required for the final formation of the crystal lattice.
Errors and difficulties during work
When applying glue and surface treatment, the master can make a number of mistakes that will affect the result :
- If dust particles remain on the surface, the glue begins to peel off after drying.
- When applying the composition to a wet surface, the substance loses all adhesive properties.
- In case of uneven extrusion or delay in the movement of the tube, the processing line will be uneven, which will require additional processing of the material.
- When working with glue in subzero temperatures, the substance may lose its performance properties.
- If the adhesive is not pressed after application, air particles may form between the contact surface and the substance, which affects the strength and uniformity of the material after polymerization.
Considering that the liquid composition contains toxic volatile substances, you should follow safety precautions when working - use gloves and a respirator.
Short description
Liquid glue for plastic windows is widely known among experienced builders as a high-quality sealant, with which you can effectively seal all the cracks between different parts. Most often, this product is used by craftsmen to treat areas under window sills, as well as to fill voids between double-glazed windows and slopes. The cost of liquid plastic (LP) varies from 220 to 400 rubles.
The use of such a sealant is very justified, since it can glue two parts together as firmly as possible. In addition, the hard plastic does not turn yellow or crack at all, even over the years. The product does not stand out at all against the background of the window. The liquid composition is actively used by experienced installers when installing PVC windows. Despite the affordable price, many home craftsmen often try to replace this product with regular silicone. This approach to work has its drawbacks, since after just a few months the slopes can peel off from each other.
It is worth noting that even ZhP has its small drawbacks. For example, the product hardens quickly. The technician needs to have time to apply the sealant and carefully level it in a maximum of 50-60 seconds. Otherwise, a kind of film may form on the surface of the plastic. If after this the master tries to form a neat seam, he will end up with a very unpleasant picture.
Manufacturers note that ZhP is very toxic, as it has a pungent chemical odor that causes dizziness and nausea in a person. That is why it is still not worth breathing with such a product. To prevent the development of negative consequences, experts recommend ensuring good ventilation in the workplace.
Pros and cons of use
Liquid plastic glue is actively used among amateurs and professionals due to its impeccable properties and increased reliability. Advantages of using glue:
After hardening, the substance forms a structure identical to a standard PVC product. Thus, a monolithic, unbreakable structure is achieved.- The adhesive properties of the material allow it to be used for cold welding of any polymer materials, regardless of the nature of the damage and the length of the installation gap.
- Convenient for joining mutually orthogonal slopes or for sealing a plastic window sill board with a window frame.
- The substance does not support the proliferation of microorganisms. Mold does not form on the surface, regardless of air humidity.
- Adhesion does not occur through simple adhesion of particles, but at the molecular level, that is, the principle of diffusion of materials is applied.
- After polymerization, the connected surfaces are absolutely sealed and do not allow moisture, grease deposits and dust particles to pass through.
- Almost every composition has a fire safety certificate, which indicates an increased combustion threshold in the event of a fire in the room.
- When placing liquid plastic on an untreated surface, not only better adhesion of materials is achieved, but also the smoothing out of minor defects.
Despite the large number of advantages, the substance also has a number of minor disadvantages :
- Increased retail price. Using standard silicone, acrylic or rubber sealants is much cheaper.
- Difficulty in correcting errors due to the rapid development of strength.
- Rapid polymerization of the composition complicates the process of finishing the joint surface.
High-quality adhesive compositions serve without destruction and the need for replacement for up to 15–20 years, regardless of operating conditions and temperature and humidity parameters of the air indoors or outdoors.
User reviews
Many consumers who have had the opportunity to use liquid plastic glue when sealing PVC elements for translucent structures often share reviews with other network users and note a number of advantages and disadvantages :
- No odor, quick application, high mechanical strength.
- Hardening of the material too quickly after application.
- The application of the material requires experience and skill to achieve a flawless result.
- Ideal for sealing slopes made of PVC plates. Provides a monolithic permanent connection.
- Cyanoacrylate adhesives should only be used under favorable weather conditions to avoid increasing the brittleness of the material.
Reviews from real users can be read here and here.
Further surface treatment
You can remove Cosmofen residues from tools using a cleaner from the same manufacturer. If glue gets on the PVC base, wait until the drying time is complete and carefully cut off the excess with a thin blade.
Not completely dried glue can be wiped off with Cosmofen 597 or Cosmo CL-300.110 cleaner. But it is better to immediately carry out all the work carefully without any blots, because due to the high strength of the hardened composition, it is not always possible to remove its excess and stains.
Grouting of seams is started only after the composition has completely dried, so as not to break the tightness of the seams.
Average price for material
Depending on the popularity of the brand, the number of components and the chemical composition, liquid plastic supplied to retail outlets in the country has the following average retail cost per 100 ml of substance :
- One-component composition – price from 70 rubles. for 100 ml.
- Two-component composition with hardener – from 100 rubles. for 100 ml.
- Adhesive compositions from well-known brands, for example, Cosmofen, from 180 rubles. for 100 ml.
The final price of a manufacturer or official distributor largely depends on such indicators as the volume of supply and the frequency of purchases. When purchasing a piece item, the price will be higher than the standard dealer price. In case of wholesale purchase from the factory, the price can be reduced by up to 30%.
The superiority of liquid plastic
Liquid plastic, which recently appeared on the market, is devoid of all of the above disadvantages. This is explained by the fact that the glue creates conditions for diffuse welding of surfaces at the points of their connection; ultimately, a uniform, homogeneous part is formed without any color changes or visible signs of connection.
It is also environmentally safe and resistant to light, atmospheric and thermal environmental influences, which is why it is in great demand among consumers.